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FACTORY & EQUIPMENT

Manufacturing Process

An 11-step integrated production process, from raw material to shipment

From design (CAD/CAM) through cutting, machining, welding, assembly, painting and shipment, our 11-step integrated process secures stable quality. A SMART factory links PDA with ERP for real-time control, and pre-order preparation lets production begin the moment an order is placed.

  • 11-step integrated process
  • SMART factory · real-time PDA–ERP
  • Production starts on order

Process Flow

  1. STEP 01 Raw Material Receiving
  2. STEP 02 CAD & Nesting
  3. STEP 03 Cutting
  4. STEP 04 Pre-machining
  5. STEP 05 Sub-assembly
  6. STEP 06 Main Assembly
  7. STEP 07 Welding
  8. STEP 08 Machining
  9. STEP 09 Painting
  10. STEP 10 Assembly
  11. STEP 11 Packing · Shipping

Process Steps

  • 01–02 Material · Design

  • Raw Material Receiving

    Incoming inspection on arrival: Mill Certification, dimensions, material and appearance.

  • CAD & Nesting

    Create production drawings with 3D modeling/CAD and arrange shapes efficiently (nesting).

  • 03–04 Cutting · Forming

  • Cutting

    Materials are cut by gas, plasma and other methods as appropriate.

  • Pre-machining

    Beveling, machining, bending, drilling and tapping as needed.

  • 05–07 Assembly · Welding

  • Sub-assembly

    Pre-machined parts are sub-assembled per manufacturing control guidelines.

  • Main Assembly

    Sub-assembled members are assembled to form the product shape.

  • Welding

    Robotic welding systems and an in-house welding training center secure quality.

  • 08–11 Machining · Finishing · Shipping

  • Machining

    Parts requiring precise dimensions are machined on dedicated machines (CAD/CAM).

  • Painting

    Paint is applied to the product surface for finishing.

  • Assembly

    Finished parts are combined and assembled (e.g., Under Carriage Ass'y, Coal Reclaimer).

  • Packing · Shipping

    Products are packed for safe transport and delivered to the customer.